Package Design
Finding A New Packaging Design
RETAIL BOX STORE PALLET DISPLAY CASE
Challenge
Consolidated Solutions partnered with a client that was experiencing a high rate of freight damage to their merchandise. Our comprehensive research and testing analyzed the packaging, shipping, and returns processes. Consolidated used advanced software and testing methods on the package design and we developed an improved production protection package that optimized its durability and maximized its shipping quantities.
Actions
1.) Designed a new packaging that is more resilient and less likely to damage during transport.
2.) The new design reduced the cost of materials.
3.) Optimized the number of packages per pallet and per truck.
4.) Increased the number of shop-able sides on each pallet.
Results
This company has achieved an annual savings of over $2,000,000.00 in the following areas
1.) 29% more product with using a 48.00″ x 40.00″ pallet
2.) 50% more product – able to fit everything on a 53′ truck
3.) 80% less customer returns of damaged product from shipping
4.) Saved $1.3 million in packaging materials and freight savings
